Serrated Finned Tube is a high-frequency welding production process with high-frequency patented technology. Using high-frequency power supply as a heat source, the steel strip and steel pipe are heated at the same time, so that they can be welded together. It has the characteristics of long life, wide temperature range and high pressure tolerance.
The serrations are small grooves or notches that are cut into the fin surface, which disrupt the boundary layer and increase the turbulence of the fluid flowing over the fins. This increased turbulence enhances the convective heat transfer between the tube and the fluid, resulting in a more efficient heat exchanger. Serrated finned tubes are commonly used in applications where high thermal performance is required, such as in boilers, air-cooled condensers, and other heat exchangers.
Manufacturing Process
Serrated Finned Tube use high-frequency welding production process, using high-frequency power source as heat source, to heat steel strip and steel pipe at the same time, so that they can be welded together into one
U-bends with longitudinal fins and fin coils are available on request.
Longitudinal fin types: one piece, standard U-bend, cut and twisted, perforated, etc...
The fin channels are welded to the tube in pairs. The fin height, number of fins, and fin thickness can be specified.
Fins can be used for OD pipe or NB pipe.
Delivery conditions
The tube ends are square cut without burrs, the inside is dry and blown clean, and the ends of the L-shaped tension wound finned tube are coated with varnish on the outside.
Acceptance Criteria
API Standard 661 (Air-Cooled Heat Exchangers for General Refinery Service) or Delivery Conditions (TDC).
Features of Serrated Finned Tube
Simple and economical installation. The maximum length of the sawtooth high-frequency welded spiral finned tube can reach 16 meters, which reduces the number of connection points, makes the installation more economical and quicker, and reduces the probability of water leakage at the connection.
- Easy to maintain. After the serrated high-frequency welded spiral fin tube is installed, it is basically maintenance-free.
- High-efficiency, sawtooth high-frequency welding spiral finned tube is full contact welding of fin and steel tube winding, the heat dissipation area is more than 8 times that of the light tube, the interior is smoother, and the internal water flow resistance is small.
- Long service life, high mechanical strength of fins and pipes, tensile strength of more than 200Mpa, and hot-dip galvanizing treatment inside and outside the pipes.
Application
Serrated Finned Tube is a new, wear-resistant and high-efficiency heat-exchange material. It is a high-efficiency and energy-saving heat-exchange element. It is widely used in waste heat recovery, petrochemical, power station boilers, economizers, passenger cars, industrial and civil building heating and refrigeration. , Medicine drying, wood drying, grain drying systems and other industries.
Advantages
Transferring heat from a hot fluid into a colder fluid through a tube wall is the reason many of us use finned tubes.
But you may ask, what is the major advantage of using a finned tube? Why can’t you just use a regular tube to make this transfer? Well you can but the rate will be much slower.
By not using a finned tube the outside surface area is not significantly greater than the inside surface area. Because of that, the fluid with the lowest heat transfer coefficient will dictate the overall heat transfer rate. When the heat transfer coefficient of the fluid inside the tube is several times larger than that of the fluid outside the tube the overall heat transfer rate can be greatly improved by increasing the outside surface area of the tube.
Finned tubes increase outside the surface area. By having a finned tube in place, it increases the overall heat transfer rate. This then decreases the total number of tubes required for a given application which then also reduces overall equipment size and can in the long-run decrease the cost of the project. In many application cases, one finned tube replaces six or more bare tubes at less than 1/3 the cost and 1/4 the volume.
For applications that involve the transfer of heat from a hot fluid to a colder fluid through a tube wall, fin tubes are used. Usually, for an air heat exchanger, where one of the fluids is air or some other gas, the air side heat transfer coefficient will be much lower, so additional heat transfer surface area or a fin tube exchanger is very useful. The overall pattern flow of a finned tube exchanger is often crossflow, however, it can also be parallel flow or counterflow.
Fins are used to increase the effective surface area of heat exchanger tubing. Furthermore, finned tubes are used when the heat transfer coefficient on the outside of the tubes is appreciably lower than that on the inside. In other words, heat transferred from liquid to gas, vapor to gas, such as steam to air heat exchanger, and thermic fluid to air heat exchanger.
The rate at which such heat transfer can occur depends on three factors – [1] the temperature difference between the two fluids; [2] the heat transfer coefficient between each of the fluids and the tube wall; and [3] the surface area to which each fluid is exposed.
Finned tubes are used because they help
Increase Heat Transfer Rate
A finned tube exchanger typically has tubes with fins attached to the outside. Usually, there will be some liquid flowing through the inside of the tubes and air or some other gas flowing outside the tubes, where the additional heat transfer surface area due to the finned tube increases the heat transfer rate. In a crossflow fin tube exchanger, the fins will typically be radial fins and they’ll either be circular or square in shape.
Improve Heat Transfer Coefficient
By not using a finned tube, the outside surface area is not significantly greater than the inside surface area. Because of this, the fluid with the lowest heat transfer coefficient will dictate the overall heat transfer rate. When the heat transfer coefficient of the fluid inside the tube is several times larger than that of the fluid outside the tube, the overall heat transfer rate can be greatly improved by increasing the outside surface area of the tube.
Increase Outside Surface Area
By having a finned tube in place, it increases the overall heat transfer rate. Finned tubes increase the outside surface area. This decreases the total number of tubes required for a given application which then also reduces overall equipment size and can in the long-run decrease the cost of the project.
Finned tube heat exchangers are used in a variety of applications, and more so as industrial heat exchangers. An air heat exchanger like the evaporator coil in an air conditioning unit is typically a fin tube exchanger. Another common fin tube air heat exchanger is the car radiator. The purpose of the car radiator is to cool the hot water in the tubes with the air passing through the crossflow. On the contrary, the air conditioner evaporator coil has the purpose of cooling the air passing through it. The finned tubes that are manufactured at Kainon Boilers, use high grade carbon steel, stainless steel, copper, brass, and aluminum. Our finned tube exchangers are designed to meet the specific duty condition, temperature and pressure of the fluids.
