Product Description

Studded Tubes: Advanced Heat Transfer Solutions for Industrial Applications

Studded Tubes are engineered with precision to enhance the efficiency of heat transfer in various industrial applications. These tubes are favored in sectors like furnace operations, chemical processing, petrochemicals, and power generation, providing robust solutions tailored to demanding environments.

Manufacturing Process

The manufacturing of Studded Tubes involves the automated welding of studs onto the tube surface using resistance welding techniques. This process ensures a precise and secure attachment, enhancing the tube's overall heat transfer efficiency and durability. The resistance welding method provides a strong bond between the studs and the tube, ensuring reliable performance even under extreme conditions.

Quality Assurance and Acceptance Criteria

To meet rigorous industry standards, each Studded Tube undergoes thorough inspections based on approved drawings and specific delivery conditions (TDC) as prescribed by clients. This ensures that every product shipped meets or exceeds the expected quality benchmarks. Integral to our quality assurance process is the inclusion of raw materials mill certificates and detailed inspection and test results, affirming compliance with industry requirements.

Delivery and Surface Protection

Finished products are carefully prepared for delivery. Tube ends are cut square and deburred, while the internal surfaces are dried and cleaned with air. Externally, tubes are coated with a varnish at both ends for additional protection. For enhanced surface protection, options such as oil dipping, black coating, or varnish are available, providing clients with the flexibility to choose according to their specific operational needs.

Versatile Specifications

Our Studded Tubes are available in a variety of sizes and materials, accommodating diverse application requirements. The core tube materials include carbon steel, alloy steel, heat-resistant steel, and stainless steel, with popular ASTM/ASME materials such as A106 Gr. B for carbon steel and grades like TP304/304L and TP316/316L for stainless steel.

The dimensions of our Studded Tubes range widely to fit various applications:

• Tube OD: 38mm to 219mm
• Wall Thickness: 4mm to 15mm
• Tube Length: Up to 16,000mm
• Studs OD: 6mm to 16mm
• Stud Height: 10mm to 45mm

Diverse Applications

The robust and adaptable design of Studded Tubes makes them suitable for a range of applications across different industries. They are commonly used in:

• Furnaces: Enhancing heat efficiency and reducing energy consumption.
• Chemical and Petrochemical Industries: Handling the high temperatures and pressures typical in chemical processes.
• Power Stations: Improving heat exchange in energy production setups.

Comprehensive Documentation

To ensure transparency and accountability, comprehensive documentation accompanies each shipment. This includes raw materials mill certificates, detailed inspection and test sample results, and a warranty certificate from the manufacturer. Such documentation provides clients with the confidence and assurance of product quality and suitability.

Our Studded Tubes stand out for their advanced manufacturing processes, stringent quality controls, and versatile applications. By opting for our solutions, industries can significantly enhance their operational efficiency, ensure durability in challenging environments, and achieve superior heat transfer performance. With these features, Studded Tubes are not only a practical choice but also a strategic investment in industrial efficiency and sustainability.

Packing︰ Wooden crate with steel frame

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